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Fatigue Crack Cheat Sheet (DRAFT) by

INSPECTION SYSTEM FOR FATIGUE CRACK DETECTION IN WELDED JOINTS OF METALLURGICALLY CLAD PIPES

This is a draft cheat sheet. It is a work in progress and is not finished yet.

Summary

The potential for fatigue cracks to occur in pipeline structures due to cycling
loads inherent of offshore oil produc­tion, makes necessary have an inspection tool to
carry out periodic non destru­ctive inspection in the inner pipe surface. The most critical
point of pipeline structures is the circum­fer­ential weld and demands special attention
during inspec­tion. The results achieved demons­trate the feasib­ility to apply eddy current
technology to detect fatigue cracks in welded joints of clad pipes.

Literature Review

Yusa et. al. [28]
Purpose
Applic­ation of the eddy current technique for detection of fatigue cracks
 
Material
Nickel 600 (Incoloy Alloy) plate
 
Artificial Defects
The cracks were fabricated on a three-­point support fatigue machine.
 
Image
Huang et.al. [30]
Purpose
In addition to detection, the sizing of cracks of fatigue
 
Material
316 Stainless Steel plate
 
Artificial Defects
The cracks were fabricated on a four-­­point support fatigue machine.
 
Image
Nakagawa et.al. [31]
Purpose
In addition to the detection reliab­ility of the eddy current technique, the effects of using EDM notches to represent fatigue cracks.
 
Material
Titanium Alloy (Ti-6246) e Nickel (IN-100)
 
Artificial Defects
Electrical Erosion notches
 
Image
 
Image
 
Final results
From the results achieved with the fabricated notches, a linear function was fitted to the data, extrap­olating them to opening values that the authors named “zero” opening.
Larson et.al. [32]
Purpose
Similar Nakagawa et.al. [31]
 
Material
Titanium Alloy and aluminium
 
Artificial Defects
The notches studied in the work were superf­icial and shallow, with depth ranging between 25.4 µm and 0.4 mm, and openings ranging from 30 µm and 0.12 mm, and the intera­ction between the opening and the depth of the defects was mainly analyzed.
 
Image
 
Final results
The results achieved by the author indicated that the amplitude attenu­ation factor, so that signals from EDM notches are repres­ent­ative for fatigue cracks, is between 10 and 30%.

Diffic­ulties to be considered in Crack detection